Re: FW: Fwd:Need advice for BN13V-8-104Wh

Re: FW: Fwd:Need advice for BN13V-8-104Wh

Dirk responded with some advice.

This    battery  behaviour  (  BlueNova  Energy MPS  BN13V-8-104Wh )  do  appear  at  times,   depending  on the  specific  application  the  battery  is  used  in.

The  charger  circuits  in  these  “ household “   applications  ( electric  fence  energiser,  gatemotor, alarmsystem, etc ) ,  like  you  would  know,  is  designed  primarily  for  SLA (Sealed  Lead  Acid )  battery types  and  charging  conditions.

The  SLA  charge  curve  is  “ usually “  + -  13.85V  ( max ) in  Float  mode .

 

In our  experience,  also  like  you  mentioned,  in  most  applications as  mentioned  above,  the  MPS  LiFePO4  works  “  fine “  although  the  LiFePO4  charging  curve  differ  ever  so  slightly  from the  SLA  charging  curves.

The  “  big  difference “  comes  with the  mentioned  + -   13.85V  or  even  lower.

The  MPS LiFePO4 (   not  only  applicable  to  BlueNova  Energy  LiFePO4 battery  models...) has  the  following  charge curve –

“Bulk / Absorbtion“   Voltage -  min.  14.10V -  14.20V ( most   manufacturers  indicate  “ 14:40V “ ...)

“ Float “  Voltage  -  + -  13.85V (  not  that  critical...)

 

The  MPS LiFePO4  battery’s   internal  BMS  needs  at  least  14.10V  during the  charge  cycle  to be  able to  start  balancing the  cells.

Therefore,  where a SLA  charger,  which  max  charge  to  13.85V  is  used,  cell  balancing  obviously  does not  happen  which  in turn will  result  in a  max  SOC (  State of Charge  )  of  + -  95% .

In our  experience,  even  under  such  conditions,  the  MPS  LiFePO4  battery  way  out performs  it’s  SLA  rivals.

BUT.....in  some  cases,  over   time,    the  LiFePO4  battery  can become unbalanced  to  the  point  that  it  cannot  performs  as  “ expected “  and  even  like in this case,  suffer  from  premature  shutdown .

 

To  “  fix  “  this  undercharged  state in the  MPS  LiFePO4 battery  unit,  is  fairly  easy .

You  need to  get  yourself  a   12V  10A  Switch  Mode  Power  Supply  unit,  as  per  below  sample  picture &  link,  to  give the  MPS  battery  the  necessary  “ balance charge “  .

To  do  this,  the  MPS  LiFePO4  battery  needs  to  be removed / disconnected  from the  application .

The  power  supply  must be setup  to  supply  14.20V  by  adjusting the  small  voltage  adjustment  “ pot “,   indicated  with the  red  arrow. (  please  use  necessary  care  when adjusting...be  gentle  when adjusting  with a  small star or  flat  screwdriver ...)

A  multimeter   should be  used  to  confirm the  DC  output  voltage  on the  power  supply  while  adjusting the  “ pot “ .(  voltage  must be  adjusted  before connected  to the  battery ...)

 

Once the  power  supply  is   connected  to the  battery  and  supplying  voltage  to the  battery,  please  monitor the  battery  terminal  voltage and  confirmed  once  it  is  at  14.20V .

Once at this  voltage,  please  leave the  power  supply   connected  (  still “ charging “ ) to the battery  for  another  hour  whereafter the  power  supply  can be  removed.

If  you  are  familiar  with  using  a multimeter,  the  multimeter  can be  connected inline  on the  positive  battery  /  charger  side,   in  current  measurement  mode,  to  confirm the  charging  current  has tapered  down  to  “ 0 A “ or  closest  to  this value .

Now  the  MPS  LiFePO4  is  balanced  charged  and  can be  reconnected  in the  application.

 

To  keep  the  MPS  LiFePO4  battery  “  in the  best  possible  condition “,  the  power  supply  DC   output  can  now  be  adjusted  back  to  14:00V  and connected  in  parallel  with the  battery  terminals inside the  application.

The  MPS  LiFePO4  battery  can  stay  connected  to  the  power  supply,  set  at  14:00V,     “  indefinite “  .

I  would  strongly  recommend  to  use  an  AC  inline  fuse ( 1A ) on the  switch mode  power  supply  AC230V  input  as  a  “  surge  protection device “  and  /  or  even  a  reputable  “ plug-in “  surge  protector  unit  for   additional  safety. (   we  don’t  want the  charger  getting  a  surge / spike  ,  go  faulty  and  overcharge /   short circuit te  MPS LiFePO4  battery   unit )

 

 

https://www.takealot.com/dc-12v-10a-120w-power-supply-mrul/PLID90071037

 

 

 

 

https://www.takealot.com/surge-protector-plug-for-loadshedding/PLID92716967